KerfCalc

Tank Volume & Fill Level Calculator

A vertical tank half full holds half its capacity. A horizontal one does too — but at a quarter of the way up it holds about a fifth, and that is where people get caught. This gives the volume at any depth, plus a dipstick table.

Units

Tank

Cylinders
Rectangular only
Rectangular only

Level

Notes

Why horizontal tanks are counter-intuitive

The cross-section is a circle, so equal increases in depth do not add equal volumes. Filling the first quarter of the height adds far less than filling the middle quarter.

The formula for a partly full cylinder

The wetted area is the circular segment: r squared times (theta minus sin theta) over two, where theta is twice the arccosine of (r minus depth) over r. Multiply by the length and you have the volume.

Making a dipstick

Print the table and mark the depths on a suitable measuring stick. Use internal dimensions and check against known fill quantities. Keep the tank level; avoid inserting tools into hazardous contents.

What this does not do

It assumes flat ends and a level tank. Dished or hemispherical ends add capacity, and a tank sitting even slightly out of level reads wrong at both extremes.

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