KerfCalc

Metal Weight Calculator

Estimate mass from a metal section, length and piece count. Use the preset density or enter the exact alloy density, then compare the result with your supplier mass table.

Units

Section

0 uses the selected metal estimate. Enter your alloy data sheet value to override it.

Dimensions

Thickness for sheet/flat bar; outer height for tube; second leg for angle
Tubes and angle

Cost

In whatever currency you buy in. 0 to skip the cost.

Worked example: rectangular steel tube

A 100 x 50 x 3 mm tube has an inside rectangle of 94 x 44 mm. Its ideal section area is 5000 - 4136 = 864 mm2. At 7850 kg/m3, the calculated mass is 6.7824 kg/m.

Three pieces, each 2 m long, give 40.6944 kg. At a price of 2.50 per kg, the estimate is 101.74 in your chosen currency, excluding delivery and other charges. Real rounded-corner stock can differ from this ideal-section result.

Brass sheet with a grade-specific density

For 100 mm wide, 3 mm thick and 1 m long C26000 brass, enter a custom density of 8530 kg/m3. The estimate is 2.559 kg each, or 5.118 kg for two pieces.

Metal weight formulas and assumptions

How is metal weight calculated?

Cross-section area x length x density gives mass. With dimensions converted to metres and density in kg/m3, the result is kilograms. Multiply by the whole-number piece count for the total.

Which density should I use?

The metal presets are approximate starting values, not specifications for every alloy. Enter the density from your alloy data sheet in the custom field when you have it. For example, the Copper Development Association lists C26000 brass specific gravity as 8.53, corresponding to approximately 8530 kg/m3.

How do hollow sections work?

Round tube area is pi/4 x (outside diameter squared - inside diameter squared). Rectangular tube area is outer width x outer height minus the inner rectangle. The wall thickness is removed from both sides of each inside dimension.

Why can supplier weights differ?

This calculator uses ideal sharp corners. Real tube corner radii, angle fillets, seams, dimensional tolerances, finishes and alloy density can change the actual mass. Use the supplier section table when those details matter; no fixed accuracy percentage is promised.

What does the drawing show?

The cross-section keeps the proportions of your entered dimensions. Sheet and flat bar use width and thickness; rectangular tube uses outside width and height; angle uses both outside leg lengths. Very thin sections may be difficult to see at screen scale.

Does this check strength or lifting capacity?

No. This estimates material mass only. Section strength and equipment capacity require their own specifications and checks.

Material references: Copper Development Association: C26000 and Atlas Steels product reference manual. Select the data for your actual grade and section.

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